DIGITAL TWIN TEMPLATES.
STAMP ONCE. DEPLOY EVERYWHERE.
Reusable asset templates package telemetry schema, alarm rules, KPIs, dashboards, and reports per asset type. Once a gearbox is modeled, every gearbox at every plant is instrumented the same way. No analyst required.
Asset templates from gearboxes to baghouses — stamped across the fleet.
AN ASSET MODEL THAT TRAVELS WITH THE ASSET.
Most IoT deployments instrument each asset from scratch. Senzary digital twin templates capture everything that defines a gearbox, motor, baghouse, conveyor, or HVAC unit — sensor types, sample rates, alarm thresholds, KPI definitions, dashboard layouts, and report templates — in one reusable object. Apply the template, get a fully instrumented asset.
WHAT A TEMPLATE CONTAINS
Telemetry Schema
The set of sensors and signals required for this asset type — vibration on bearing X, temperature on gearbox Y, motor current on phase Z.
Alarm Rules
Thresholds and conditions per signal. Multi-state alarms, hysteresis, time-window logic. Inherited from template to every instance.
KPI Definitions
OEE, MTBF, energy intensity, vibration baseline, temperature gradient. Computed automatically per instance, rolled up per area / plant / tenant.
Dashboard Layout
The widgets, charts, and tables that operators and reliability engineers see for this asset type. Same view across every instance.
Report Templates
Daily shift report, weekly reliability summary, monthly executive — pre-built per asset type, populated from live data.
Version Control
Templates are versioned. Update once, push to every instance with controlled rollout. Audit trail of every change.
REUSABLE ACROSS PLANTS
IN PRODUCTION
Kiln drives, bucket elevators, baghouses — all instrumented from reusable templates. New plant onboarded in days, not months.
Edible oil refinery used the same templates across 4 plants. Identical KPIs, identical dashboards, apples-to-apples.
Template stamped from Plant 1 → Plant 5 with minor parameterization. No new dashboards built.
PILOT IN 30 DAYS.
One area. One owner. One problem. Live data on the call, not slides.