PREDICT MACHINE FAILURE
BEFORE IT COSTS YOU.
Edge-AI vibration sensors learn your equipment's signature in 7 days, then alert you weeks before failure. No wiring. No cloud dependency. No data-science team needed. From peel-and-stick utilization stickers to ATEX-rated multi-modal pro diagnostics.
UNPLANNED DOWNTIME COSTS MANUFACTURERS $260,000/HR.
Most operations still rely on scheduled maintenance or run-to-failure. Scheduled wastes 30–40% of budgets on unnecessary interventions. Run-to-failure leads to catastrophic breakdowns, safety incidents, and cascading production losses. Manual vibration routes provide snapshots weeks apart — missing fast-developing faults entirely.
FOUR STEPS. ONE WEEK. PERMANENT VISIBILITY.
Attach
Magnetic-mount sensor on any rotating equipment. IP68, battery-powered, no wiring. Install in 5 minutes. No electrician. No infrastructure changes.
Learn
7-day auto-baseline builds your equipment's unique vibration signature directly on the device. Edge AI — no cloud dependency for learning. No data-science team required.
Monitor
24/7 edge processing detects anomalies. LF 0–400Hz, HF 0–12.8kHz. ISO 10816 vibration classification, FFT spectral analysis, AI-powered health scoring on the IoTLogIQ platform.
Predict
AI alerts weeks before failure. Prediction-to-failure timeline shows estimated days to threshold breach. Your maintenance team plans interventions during scheduled shutdowns — not at 3am.
REAL DEPLOYMENTS. REAL DASHBOARDS.
ONE FAMILY. EVERY APPLICATION.
Edge-AI Vibration Flagship
Industrial-grade vibration + acoustic + thermal. Magnetic mount, IP68, 3.5+ year battery. LoRaWAN Class A. On-board 7-day auto-learning. The default choice for production motors, pumps, fans.
Multi-Modal Pro (ATEX Zone 1)
Vibration + ultrasound + acoustic + thermal in one sensor. 4 measurement modalities. Up to 8 years on 4×AA. ATEX/IECEx Zone 1 certified. For Tier-1 rotating equipment in hazardous areas.
Utilization Sticker
Paper-thin sensor (85×118×1.5mm) for asset tracking and motion detection. 10-year battery. Sub-$50 economics. The OEE entry point — which assets are actually running, which sit idle.
Edge-Compute Industrial
ISO 10816 compliant on-board analytics. 10–1000Hz, ±16g. VRMS, Peak, Kurtosis on the device. Best for HVAC and facility-grade rotating equipment.
IoTLogIQ Platform Integration
Fleet management dashboards. ISO 10816 vibration classification, FFT spectral analysis with 3D waterfall, AI anomaly detection that learns each machine's baseline.
Real-Time Alerts
Push notifications, SMS, email, Microsoft Teams, Slack. Alert escalation rules by severity and asset criticality. Tied to CMMS work-order creation (Maximo, Fiix, eMaint).
IN PRODUCTION
Predictive maintenance on 300+ production motors. Reactive → predictive in 90 days. The flagship US RotaryIQ deployment.
300 BoB / Watteco sensors deployed across pumps, motors, and gearboxes at the AES LNG terminal in Panama — installation in minutes, fully automatic AI diagnosis (Incident Advisor). Multi-country rollout on energy generation rotating equipment. Vibration, acoustic, thermal. Installed in the AES Azure platform with single sign-on.
Baghouse + rotating equipment monitoring in oxide rooms. Manufacturing reliability + EPA-defensible air quality on one platform.
Identified AHU imbalance through dashboard. Planned repair during next technical shutdown. Minimum production impact. Thousands saved.
Identified gearbox loose-coupling on lamination axis. Fixed without stoppage. Saved $32K in revenue/repair/labor. Zero casualties.
Rotating equipment monitoring across offshore platforms. Same sensors tracked across shore-to-offshore transfers.
COMMON QUESTIONS
DOES IT WORK ON OUR EXISTING EQUIPMENT?+
Yes. RotaryIQ is universal — designed for machines of different ages and designs, with no constraints of installation or deployment. Magnetic mount means no drilling, no wiring, no shutdown. Works on motors, pumps, fans, compressors, gearboxes, conveyors, kilns, bucket elevators.
WHAT ABOUT ATEX / HAZARDOUS AREAS?+
Multi-Modal Pro is ATEX/IECEx Zone 1 certified. The flagship Edge-AI sensor is rated ATEX Zone 2. We deploy in refineries, oil & gas onshore/offshore, and cement plants worldwide. For Zone 0, ask about our specialized variants.
HOW MUCH MAINTENANCE DO THE SENSORS NEED?+
Battery replacement once every 3.5 to 8 years depending on model. No firmware updates required for normal operation — edge AI runs autonomously. No cleaning, no calibration, no recurring maintenance.
CAN IT INTEGRATE WITH OUR CMMS (Maximo, Fiix, eMaint)?+
Yes. IoTLogIQ generates work orders automatically when threshold breaches are predicted. We integrate via REST, MQTT, or direct CMMS plugins.
WHAT'S THE TYPICAL ROI?+
Industry average is 250% on predictive maintenance, with 30% downtime reduction and 15% maintenance-cost reduction (Senseye / Siemens 2024 data). Our deployments routinely beat that — Corpacero saved $52K from a single early-detected gearbox issue.
WHAT'S THE PILOT LOOK LIKE?+
90 days. One area. One problem. One operation owner. We pick 10–20 critical assets, install in a day, baseline in a week, run for 90 days. Pays back on the first failure avoided. Then scale.
PILOT IN 30 DAYS.
One area. One owner. One problem. Live data on the call, not slides.
